RESOURCES
Privacy & terms
Quality Policy
Modern slavery policy
Catalytic technology case study
US Government study found catalyst-based water treatment eliminated scale and achieved immediate payback compared to salt softeners.
Client:Â GSA
Region:Â United States
Application:Â Domestic hot water system, federal courthouse
Sector:Â Government / Buildings
The U.S. General Services Administration’s Green Proving Ground program, in partnership with Oak Ridge National Laboratory, evaluated catalyst-based non-chemical water treatment technology at the Frank E. Moss Federal Courthouse in Salt Lake City, Utah.
The challenge
Hard water in the area caused severe calcite build-up on heating elements
Electric water heater elements failed every six weeks due to overheating from scale
Traditional mitigation relied on chemical softeners, with recurring costs for chemicals, labour, and maintenance
The solution
A catalytic alloy insert was installed in the cold-water and recirculating line of the hot water system
The spiral core triggered a change in how calcium carbonate formed, preventing hard calcite deposits
The system required no chemicals, salt, or power, and only minimal maintenance
Results
After 18 months of operation, heating elements showed no significant calcite build-up
Failures were eliminated, compared to the pre-installation six-week cycle
At the courthouse, simple payback was less than two years compared to replacing failed elements
Against a conventional salt-based system, payback was immediate
Minimal O&M requirements (occasional cleaning where iron levels are high)
Before NCWT
Calcite buildup after two months of untreated operation caused heating elements to overheat and fail
After NCWT
New heating elements 18 months after installation of NCWT show no significant signs of calcite buildup or overheating
Related case studies
Reducing maintenance downtime in a busy restaurant
Reducing maintenance downtime in a busy restaurant
Replacing COâ‚‚ dosing in paper manufacturing
Replacing COâ‚‚ dosing in paper manufacturing
Reducing downtime on offshore compressor cooling systems
Reducing downtime on offshore compressor cooling systems
Improving cooling efficiency at a Honda manufacturing plant
Improving cooling efficiency at a Honda manufacturing plant
Eliminating limescale in a coastal hospitality water system
Eliminating limescale in a coastal hospitality water system
Restoring HVAC performance in a large education facility
Restoring HVAC performance in a large education facility
Improving cooling efficiency in industrial plastics manufacturing
Improving cooling efficiency in industrial plastics manufacturing
Preventing scale in building services systems
Preventing scale in building services systems
Eliminating shutdowns in pharmaceutical production
Eliminating shutdowns in pharmaceutical production
Achieving 12 months of scale-free performance in hard-water conditions
